Custom Scarf — Modal with Chenille Embroidery
We build scarf programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Scarf |
|---|---|
| Base fabric | Modal |
| Decoration / finish | Chenille Embroidery |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 12 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | WRAP |
What you can customise
- Heat Transfer Printing — available on Modal, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Modal, quoted per position and per colour.
- Seam Sealing — available on Modal, quoted per position and per colour.
- Contrast Stitching — available on Modal, quoted per position and per colour.
- Shirring — available on Modal, quoted per position and per colour.
- Piece Dyeing — available on Modal, quoted per position and per colour.
- 3D Puff Embroidery — available on Modal, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Modal-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with chenille embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Cycling and Triathlon — scarf uniforms, staff wear or resale programmes
- Laboratories and Pharma — scarf uniforms, staff wear or resale programmes
- Promotional Marketing — scarf uniforms, staff wear or resale programmes
- Sports Teams and Clubs — scarf uniforms, staff wear or resale programmes
- Gyms and Fitness Studios — scarf uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your scarf programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
