Custom Shawl in Chiffon with Flat Embroidery for Outdoor & Workwear Programs

Custom Shawl — Chiffon with Flat Embroidery

We build shawl programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Chiffon, quoted per position and per colour.
• Laser Engraving — available on Chiffon, quoted per position and per colour.
• Piping and Binding — available on Chiffon, quoted per position and per colour.
• Custom Drawcord — available on Chiffon, quoted per position and per colour.
• Flocking — available on Chiffon, quoted per position and per colour.
• Distressed Finish — available on Chiffon, quoted per position and per colour.
• 3D Puff Embroidery — available on Chiffon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chiffon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — shawl uniforms, staff wear or resale programmes
• Event Management — shawl uniforms, staff wear or resale programmes
• Music Bands and Touring — shawl uniforms, staff wear or resale programmes
• Construction Sites — shawl uniforms, staff wear or resale programmes
• Beauty and Cosmetics — shawl uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your shawl programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.