Custom Shawl in Recycled Nylon with Laser Engraving for Sportswear Brands

Custom Shawl — Recycled Nylon with Laser Engraving

We build shawl programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Recycled Nylon, quoted per position and per colour.
• Flocking — available on Recycled Nylon, quoted per position and per colour.
• Foil Printing — available on Recycled Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Nylon, quoted per position and per colour.
• Flat Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Distressed Finish — available on Recycled Nylon, quoted per position and per colour.
• Acid Wash — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — shawl uniforms, staff wear or resale programmes
• Beauty and Cosmetics — shawl uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — shawl uniforms, staff wear or resale programmes
• Corporate Merch Programs — shawl uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — shawl uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your shawl programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.