Custom Shawl — Spandex with Quilting
We build shawl programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Shawl |
|---|---|
| Base fabric | Spandex |
| Decoration / finish | Quilting |
| Fabric weight | 220-260 gsm |
| Size range | S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- All-Over Sublimation — available on Spandex, quoted per position and per colour.
- Rhinestone Application — available on Spandex, quoted per position and per colour.
- Smocking — available on Spandex, quoted per position and per colour.
- Piece Dyeing — available on Spandex, quoted per position and per colour.
- Laser Engraving — available on Spandex, quoted per position and per colour.
- Applique Embroidery — available on Spandex, quoted per position and per colour.
- Debossing — available on Spandex, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Spandex-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Universities — shawl uniforms, staff wear or resale programmes
- Kidswear Subscription Boxes — shawl uniforms, staff wear or resale programmes
- Event Management — shawl uniforms, staff wear or resale programmes
- Esports and Gaming — shawl uniforms, staff wear or resale programmes
- Real Estate Agencies — shawl uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your shawl programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
