Custom Warm Set in Anti-Static Fabric with Stone Wash for Wholesale Distributors

Custom Warm Set — Anti-Static Fabric with Stone Wash

We build warm set programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Anti-Static Fabric, quoted per position and per colour.
• Piping and Binding — available on Anti-Static Fabric, quoted per position and per colour.
• Snow Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Screen Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Quilting — available on Anti-Static Fabric, quoted per position and per colour.
• Flat Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Boutique and Independent Labels — warm set uniforms, staff wear or resale programmes
• Manufacturing Plants — warm set uniforms, staff wear or resale programmes
• Hospitality and Hotels — warm set uniforms, staff wear or resale programmes
• Veterinary Clinics — warm set uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.