Custom Warm Set in Seersucker with Quilting for Outdoor & Workwear Programs

Custom Warm Set — Seersucker with Quilting

We build warm set programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Seersucker, quoted per position and per colour.
• Satin Printed Label — available on Seersucker, quoted per position and per colour.
• All-Over Sublimation — available on Seersucker, quoted per position and per colour.
• Laser Engraving — available on Seersucker, quoted per position and per colour.
• Pantone Color Matching — available on Seersucker, quoted per position and per colour.
• Debossing — available on Seersucker, quoted per position and per colour.
• Beading and Embroidery — available on Seersucker, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Seersucker-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — warm set uniforms, staff wear or resale programmes
• Railway and Transit — warm set uniforms, staff wear or resale programmes
• Automotive Dealerships — warm set uniforms, staff wear or resale programmes
• Corporate Merch Programs — warm set uniforms, staff wear or resale programmes
• Wedding and Bridal — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.