Custom Warm Set in Jersey Knit with Satin Printed Label for Sportswear Brands

Custom Warm Set — Jersey Knit with Satin Printed Label

We build warm set programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, satin printed label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Jersey Knit, quoted per position and per colour.
• Pleating — available on Jersey Knit, quoted per position and per colour.
• Placement Printing — available on Jersey Knit, quoted per position and per colour.
• Piece Dyeing — available on Jersey Knit, quoted per position and per colour.
• Pantone Color Matching — available on Jersey Knit, quoted per position and per colour.
• Satin Printed Label — available on Jersey Knit, quoted per position and per colour.
• Padding and Wadding — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with satin printed label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — warm set uniforms, staff wear or resale programmes
• Tennis Academies — warm set uniforms, staff wear or resale programmes
• Manufacturing Plants — warm set uniforms, staff wear or resale programmes
• Surf and Swim Brands — warm set uniforms, staff wear or resale programmes
• Restaurants and Cafes — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.