Custom Warm Set in Jersey Knit with Quilting for Private Labels

Custom Warm Set — Jersey Knit with Quilting

We build warm set programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Jersey Knit, quoted per position and per colour.
• Pleating — available on Jersey Knit, quoted per position and per colour.
• All-Over Sublimation — available on Jersey Knit, quoted per position and per colour.
• Embossing — available on Jersey Knit, quoted per position and per colour.
• Custom Zip Puller — available on Jersey Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Jersey Knit, quoted per position and per colour.
• Pantone Color Matching — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — warm set uniforms, staff wear or resale programmes
• Film and TV Production — warm set uniforms, staff wear or resale programmes
• Government and Municipal — warm set uniforms, staff wear or resale programmes
• Nonprofit Organizations — warm set uniforms, staff wear or resale programmes
• Corporate Merch Programs — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.