Custom Warm Set in Recycled Nylon with Distressed Finish for Promotional Campaigns

Custom Warm Set — Recycled Nylon with Distressed Finish

We build warm set programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Recycled Nylon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Recycled Nylon, quoted per position and per colour.
• Custom Drawcord — available on Recycled Nylon, quoted per position and per colour.
• Ruching — available on Recycled Nylon, quoted per position and per colour.
• Heat Transfer Printing — available on Recycled Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Nylon, quoted per position and per colour.
• Contrast Stitching — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — warm set uniforms, staff wear or resale programmes
• Theater and Performance — warm set uniforms, staff wear or resale programmes
• Cycling and Triathlon — warm set uniforms, staff wear or resale programmes
• Cleaning and Janitorial — warm set uniforms, staff wear or resale programmes
• Retail Store Staff — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.