Custom Warm Set — Nylon with Tonal Embroidery
We build warm set programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Nylon |
| Decoration / finish | Tonal Embroidery |
| Fabric weight | 140-160 gsm |
| Size range | 0-24M baby |
| Colour options | 24 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Acid Wash — available on Nylon, quoted per position and per colour.
- Quilting — available on Nylon, quoted per position and per colour.
- Contrast Stitching — available on Nylon, quoted per position and per colour.
- Ultrasonic Welding — available on Nylon, quoted per position and per colour.
- Distressed Finish — available on Nylon, quoted per position and per colour.
- All-Over Sublimation — available on Nylon, quoted per position and per colour.
- Pleating — available on Nylon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Nylon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Streetwear Brands — warm set uniforms, staff wear or resale programmes
- Laboratories and Pharma — warm set uniforms, staff wear or resale programmes
- Veterinary Clinics — warm set uniforms, staff wear or resale programmes
- Fashion Brands and Labels — warm set uniforms, staff wear or resale programmes
- Healthcare and Hospitals — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm set programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
