Custom Warm Set in Taffeta with Satin Printed Label for Outdoor & Workwear Programs

Custom Warm Set — Taffeta with Satin Printed Label

We build warm set programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, satin printed label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Taffeta, quoted per position and per colour.
• Quilting — available on Taffeta, quoted per position and per colour.
• Padding and Wadding — available on Taffeta, quoted per position and per colour.
• Laser Cutting — available on Taffeta, quoted per position and per colour.
• Bonding Construction — available on Taffeta, quoted per position and per colour.
• Placement Printing — available on Taffeta, quoted per position and per colour.
• Beading and Embroidery — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with satin printed label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — warm set uniforms, staff wear or resale programmes
• Wholesale and Distribution — warm set uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — warm set uniforms, staff wear or resale programmes
• Fashion Brands and Labels — warm set uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.