Custom Warm Set — Organza with Stone Wash
We build warm set programmes from a tech pack or a physical reference sample. This Organza version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Organza |
| Decoration / finish | Stone Wash |
| Fabric weight | 280-320 gsm |
| Size range | 0-24M baby |
| Colour options | 16 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Puff Printing — available on Organza, quoted per position and per colour.
- Debossing — available on Organza, quoted per position and per colour.
- Woven Label — available on Organza, quoted per position and per colour.
- Screen Printing — available on Organza, quoted per position and per colour.
- Acid Wash — available on Organza, quoted per position and per colour.
- Ruching — available on Organza, quoted per position and per colour.
- Laser Cutting — available on Organza, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Organza-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with stone wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Bars and Nightclubs — warm set uniforms, staff wear or resale programmes
- Wholesale and Distribution — warm set uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — warm set uniforms, staff wear or resale programmes
- Beauty and Cosmetics — warm set uniforms, staff wear or resale programmes
- Outdoor and Hiking — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm set programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
