Custom Warm Set in Twill with Seam Sealing for Corporate Buyers

Custom Warm Set — Twill with Seam Sealing

We build warm set programmes from a tech pack or a physical reference sample. This Twill version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Twill, quoted per position and per colour.
• Pleating — available on Twill, quoted per position and per colour.
• Custom Button — available on Twill, quoted per position and per colour.
• Hangtag and Packaging — available on Twill, quoted per position and per colour.
• Flat Embroidery — available on Twill, quoted per position and per colour.
• Puff Printing — available on Twill, quoted per position and per colour.
• Debossing — available on Twill, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Twill-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — warm set uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — warm set uniforms, staff wear or resale programmes
• Laboratories and Pharma — warm set uniforms, staff wear or resale programmes
• Outdoor and Hiking — warm set uniforms, staff wear or resale programmes
• Restaurants and Cafes — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.