Custom Warm Set — Modal with Embossing
We build warm set programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Modal |
| Decoration / finish | Embossing |
| Fabric weight | 280-320 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | WRAP |
What you can customise
- Debossing — available on Modal, quoted per position and per colour.
- Woven Label — available on Modal, quoted per position and per colour.
- Stone Wash — available on Modal, quoted per position and per colour.
- Beading and Embroidery — available on Modal, quoted per position and per colour.
- Laser Cutting — available on Modal, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Modal, quoted per position and per colour.
- Heat Transfer Printing — available on Modal, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Modal-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with embossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Golf Clubs — warm set uniforms, staff wear or resale programmes
- Veterinary Clinics — warm set uniforms, staff wear or resale programmes
- Promotional Marketing — warm set uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — warm set uniforms, staff wear or resale programmes
- Surf and Swim Brands — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your warm set programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
