Custom Warm Set — Stretch Denim with Flocking
We build warm set programmes from a tech pack or a physical reference sample. This Stretch Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Stretch Denim |
| Decoration / finish | Flocking |
| Fabric weight | 180-200 gsm |
| Size range | XS-3XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | BSCI |
What you can customise
- Custom Drawcord — available on Stretch Denim, quoted per position and per colour.
- All-Over Sublimation — available on Stretch Denim, quoted per position and per colour.
- Shirring — available on Stretch Denim, quoted per position and per colour.
- Placement Printing — available on Stretch Denim, quoted per position and per colour.
- Enzyme Wash — available on Stretch Denim, quoted per position and per colour.
- Woven Label — available on Stretch Denim, quoted per position and per colour.
- Embossing — available on Stretch Denim, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Stretch Denim-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Corporate Offices — warm set uniforms, staff wear or resale programmes
- E-commerce Private Label — warm set uniforms, staff wear or resale programmes
- Food Processing — warm set uniforms, staff wear or resale programmes
- Aviation and Airlines — warm set uniforms, staff wear or resale programmes
- Banking and Finance — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm set programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
