Custom Warm Set — Poplin with Enzyme Wash
We build warm set programmes from a tech pack or a physical reference sample. This Poplin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Poplin |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 220-260 gsm |
| Size range | XS-3XL |
| Colour options | 12 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Pantone Color Matching — available on Poplin, quoted per position and per colour.
- Distressed Finish — available on Poplin, quoted per position and per colour.
- Bonding Construction — available on Poplin, quoted per position and per colour.
- Reflective Printing — available on Poplin, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Poplin, quoted per position and per colour.
- Screen Printing — available on Poplin, quoted per position and per colour.
- Yarn Dyeing — available on Poplin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Poplin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Nonprofit Organizations — warm set uniforms, staff wear or resale programmes
- Spas and Salons — warm set uniforms, staff wear or resale programmes
- Laboratories and Pharma — warm set uniforms, staff wear or resale programmes
- Music Bands and Touring — warm set uniforms, staff wear or resale programmes
- Esports and Gaming — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm set programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
