Custom Warm Set in Tencel Cotton Blend with All-Over Sublimation for Outdoor & Workwear Programs

Custom Warm Set — Tencel Cotton Blend with All-Over Sublimation

We build warm set programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Tencel Cotton Blend, quoted per position and per colour.
• Shirring — available on Tencel Cotton Blend, quoted per position and per colour.
• Distressed Finish — available on Tencel Cotton Blend, quoted per position and per colour.
• Screen Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• Sequin Work — available on Tencel Cotton Blend, quoted per position and per colour.
• Garment Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Piping and Binding — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — warm set uniforms, staff wear or resale programmes
• Military and Tactical — warm set uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — warm set uniforms, staff wear or resale programmes
• Surf and Swim Brands — warm set uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your warm set programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.