Custom Baseball Cap in Alpaca with Hangtag and Packaging for Outdoor & Workwear Programs

Custom Baseball Cap — Alpaca with Hangtag and Packaging

We build baseball cap programmes from a tech pack or a physical reference sample. This Alpaca version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Alpaca, quoted per position and per colour.
• Bonding Construction — available on Alpaca, quoted per position and per colour.
• Garment Dyeing — available on Alpaca, quoted per position and per colour.
• Flocking — available on Alpaca, quoted per position and per colour.
• Debossing — available on Alpaca, quoted per position and per colour.
• Shirring — available on Alpaca, quoted per position and per colour.
• Chain Stitch Embroidery — available on Alpaca, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Alpaca-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — baseball cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — baseball cap uniforms, staff wear or resale programmes
• Mining Operations — baseball cap uniforms, staff wear or resale programmes
• Universities — baseball cap uniforms, staff wear or resale programmes
• Religious and Community — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your baseball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.