Custom Baseball Cap in Crepe with Laser Cutting for Outdoor & Workwear Programs

Custom Baseball Cap — Crepe with Laser Cutting

We build baseball cap programmes from a tech pack or a physical reference sample. This Crepe version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Crepe, quoted per position and per colour.
• Screen Printing — available on Crepe, quoted per position and per colour.
• Pantone Color Matching — available on Crepe, quoted per position and per colour.
• Dye-Sublimation Printing — available on Crepe, quoted per position and per colour.
• Woven Label — available on Crepe, quoted per position and per colour.
• Hangtag and Packaging — available on Crepe, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Crepe, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Crepe-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — baseball cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — baseball cap uniforms, staff wear or resale programmes
• Maternity and Baby Care — baseball cap uniforms, staff wear or resale programmes
• Agriculture and Farming — baseball cap uniforms, staff wear or resale programmes
• Music Bands and Touring — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your baseball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.