Custom Baseball Cap in Power Mesh with Enzyme Wash for Promotional Campaigns

Custom Baseball Cap — Power Mesh with Enzyme Wash

We build baseball cap programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Power Mesh, quoted per position and per colour.
• Flocking — available on Power Mesh, quoted per position and per colour.
• Tonal Embroidery — available on Power Mesh, quoted per position and per colour.
• Chenille Embroidery — available on Power Mesh, quoted per position and per colour.
• Distressed Finish — available on Power Mesh, quoted per position and per colour.
• Chain Stitch Embroidery — available on Power Mesh, quoted per position and per colour.
• Woven Label — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — baseball cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — baseball cap uniforms, staff wear or resale programmes
• Electronics Assembly — baseball cap uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.