Custom Baseball Cap in Lambswool with DTF Film Printing for Outdoor & Workwear Programs

Custom Baseball Cap — Lambswool with DTF Film Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Lambswool, quoted per position and per colour.
• Flat Embroidery — available on Lambswool, quoted per position and per colour.
• Snow Wash — available on Lambswool, quoted per position and per colour.
• Piping and Binding — available on Lambswool, quoted per position and per colour.
• Custom Drawcord — available on Lambswool, quoted per position and per colour.
• Seam Sealing — available on Lambswool, quoted per position and per colour.
• 3D Puff Embroidery — available on Lambswool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lambswool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — baseball cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — baseball cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — baseball cap uniforms, staff wear or resale programmes
• Schools and School Districts — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.