Custom Baseball Cap in Faux Shearling with Foil Printing for Boutique Brands

Custom Baseball Cap — Faux Shearling with Foil Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Faux Shearling, quoted per position and per colour.
• Applique Embroidery — available on Faux Shearling, quoted per position and per colour.
• Dye-Sublimation Printing — available on Faux Shearling, quoted per position and per colour.
• Chenille Embroidery — available on Faux Shearling, quoted per position and per colour.
• DTF Film Printing — available on Faux Shearling, quoted per position and per colour.
• Custom Zip Puller — available on Faux Shearling, quoted per position and per colour.
• Screen Printing — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — baseball cap uniforms, staff wear or resale programmes
• Schools and School Districts — baseball cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — baseball cap uniforms, staff wear or resale programmes
• Electronics Assembly — baseball cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.