Custom Baseball Cap in UPF 50+ Sun Fabric with Care Label for Boutique Brands

Custom Baseball Cap — UPF 50+ Sun Fabric with Care Label

We build baseball cap programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Dye-Sublimation Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Puff Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Chain Stitch Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Placement Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Chenille Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with care label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — baseball cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — baseball cap uniforms, staff wear or resale programmes
• Streetwear Brands — baseball cap uniforms, staff wear or resale programmes
• Wedding and Bridal — baseball cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your baseball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.