Custom Baseball Cap in Velvet with Tie-Dye Wash for Boutique Brands

Custom Baseball Cap — Velvet with Tie-Dye Wash

We build baseball cap programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Velvet, quoted per position and per colour.
• Pleating — available on Velvet, quoted per position and per colour.
• Custom Zip Puller — available on Velvet, quoted per position and per colour.
• Puff Printing — available on Velvet, quoted per position and per colour.
• Sequin Work — available on Velvet, quoted per position and per colour.
• Woven Label — available on Velvet, quoted per position and per colour.
• Padding and Wadding — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — baseball cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — baseball cap uniforms, staff wear or resale programmes
• Corporate Merch Programs — baseball cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — baseball cap uniforms, staff wear or resale programmes
• Boutique and Independent Labels — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.