Custom Baseball Cap in Anti-Static Fabric with Foil Printing for Promotional Campaigns

Custom Baseball Cap — Anti-Static Fabric with Foil Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Placement Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Flat Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Quilting — available on Anti-Static Fabric, quoted per position and per colour.
• Chenille Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Shirring — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — baseball cap uniforms, staff wear or resale programmes
• Banking and Finance — baseball cap uniforms, staff wear or resale programmes
• Aviation and Airlines — baseball cap uniforms, staff wear or resale programmes
• Veterinary Clinics — baseball cap uniforms, staff wear or resale programmes
• Event Management — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.