Custom Baseball Cap in Chiffon with Ribbed Cuff and Hem for Boutique Brands

Custom Baseball Cap — Chiffon with Ribbed Cuff and Hem

We build baseball cap programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Chiffon, quoted per position and per colour.
• Ultrasonic Welding — available on Chiffon, quoted per position and per colour.
• Flat Embroidery — available on Chiffon, quoted per position and per colour.
• Heat Transfer Printing — available on Chiffon, quoted per position and per colour.
• Tonal Embroidery — available on Chiffon, quoted per position and per colour.
• Pantone Color Matching — available on Chiffon, quoted per position and per colour.
• All-Over Sublimation — available on Chiffon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chiffon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — baseball cap uniforms, staff wear or resale programmes
• Schools and School Districts — baseball cap uniforms, staff wear or resale programmes
• Film and TV Production — baseball cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — baseball cap uniforms, staff wear or resale programmes
• Photography Studios — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.