Custom Baseball Cap — UPF 50+ Sun Fabric with Enzyme Wash
We build baseball cap programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Baseball Cap |
|---|---|
| Base fabric | UPF 50+ Sun Fabric |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 180-200 gsm |
| Size range | S-4XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | GOTS |
What you can customise
- Tie-Dye Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Yarn Dyeing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Ruching — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Enzyme Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Pleating — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Ribbed Cuff and Hem — available on UPF 50+ Sun Fabric, quoted per position and per colour.
- Woven Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Security Services — baseball cap uniforms, staff wear or resale programmes
- Kids and Toddlerwear — baseball cap uniforms, staff wear or resale programmes
- Corporate Offices — baseball cap uniforms, staff wear or resale programmes
- Veterinary Clinics — baseball cap uniforms, staff wear or resale programmes
- Running and Marathon Events — baseball cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your baseball cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
