Custom Baseball Cap in Antibacterial Knit with Care Label for Retail Chains

Custom Baseball Cap — Antibacterial Knit with Care Label

We build baseball cap programmes from a tech pack or a physical reference sample. This Antibacterial Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Antibacterial Knit, quoted per position and per colour.
• Placement Printing — available on Antibacterial Knit, quoted per position and per colour.
• Padding and Wadding — available on Antibacterial Knit, quoted per position and per colour.
• Stone Wash — available on Antibacterial Knit, quoted per position and per colour.
• Enzyme Wash — available on Antibacterial Knit, quoted per position and per colour.
• Satin Printed Label — available on Antibacterial Knit, quoted per position and per colour.
• Yarn Dyeing — available on Antibacterial Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Antibacterial Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with care label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — baseball cap uniforms, staff wear or resale programmes
• Event Management — baseball cap uniforms, staff wear or resale programmes
• Manufacturing Plants — baseball cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — baseball cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your baseball cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.