Custom Softball Cap in Recycled Nylon with Quilting for Private Labels

Custom Softball Cap — Recycled Nylon with Quilting

We build softball cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Recycled Nylon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Recycled Nylon, quoted per position and per colour.
• Sequin Work — available on Recycled Nylon, quoted per position and per colour.
• Custom Zip Puller — available on Recycled Nylon, quoted per position and per colour.
• Ruching — available on Recycled Nylon, quoted per position and per colour.
• Stone Wash — available on Recycled Nylon, quoted per position and per colour.
• Debossing — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — softball cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — softball cap uniforms, staff wear or resale programmes
• Police and Fire Departments — softball cap uniforms, staff wear or resale programmes
• Promotional Marketing — softball cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your softball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.