Custom Other Sports Cap in Faux Shearling with Piece Dyeing for Promotional Campaigns

Custom Other Sports Cap — Faux Shearling with Piece Dyeing

We build other sports cap programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Faux Shearling, quoted per position and per colour.
• Care Label — available on Faux Shearling, quoted per position and per colour.
• Seam Sealing — available on Faux Shearling, quoted per position and per colour.
• Enzyme Wash — available on Faux Shearling, quoted per position and per colour.
• Quilting — available on Faux Shearling, quoted per position and per colour.
• Tonal Embroidery — available on Faux Shearling, quoted per position and per colour.
• Hangtag and Packaging — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — other sports cap uniforms, staff wear or resale programmes
• Railway and Transit — other sports cap uniforms, staff wear or resale programmes
• Agriculture and Farming — other sports cap uniforms, staff wear or resale programmes
• Wedding and Bridal — other sports cap uniforms, staff wear or resale programmes
• Mining Operations — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other sports cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.