Custom Other Sports Cap — Chambray with Enzyme Wash
We build other sports cap programmes from a tech pack or a physical reference sample. This Chambray version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Other Sports Cap |
|---|---|
| Base fabric | Chambray |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 340-400 gsm |
| Size range | S-4XL |
| Colour options | 16 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | GOTS |
What you can customise
- Pantone Color Matching — available on Chambray, quoted per position and per colour.
- Snow Wash — available on Chambray, quoted per position and per colour.
- Custom Zip Puller — available on Chambray, quoted per position and per colour.
- Shirring — available on Chambray, quoted per position and per colour.
- Woven Label — available on Chambray, quoted per position and per colour.
- Ruching — available on Chambray, quoted per position and per colour.
- Garment Dyeing — available on Chambray, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Chambray-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Yoga and Pilates Studios — other sports cap uniforms, staff wear or resale programmes
- Automotive Dealerships — other sports cap uniforms, staff wear or resale programmes
- Retail Store Staff — other sports cap uniforms, staff wear or resale programmes
- Spas and Salons — other sports cap uniforms, staff wear or resale programmes
- Motorcycle and Motorsport — other sports cap uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your other sports cap programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.







