Custom Other Sports Cap in Gabardine with Shirring for Boutique Brands

Custom Other Sports Cap — Gabardine with Shirring

We build other sports cap programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Gabardine, quoted per position and per colour.
• Reflective Printing — available on Gabardine, quoted per position and per colour.
• Foil Printing — available on Gabardine, quoted per position and per colour.
• Custom Button — available on Gabardine, quoted per position and per colour.
• Tie-Dye Wash — available on Gabardine, quoted per position and per colour.
• Heat Transfer Printing — available on Gabardine, quoted per position and per colour.
• Flocking — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — other sports cap uniforms, staff wear or resale programmes
• Religious and Community — other sports cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — other sports cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — other sports cap uniforms, staff wear or resale programmes
• Event Management — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other sports cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.