Custom Other Sports Cap in Bamboo Viscose with Garment Dyeing for Wholesale Distributors

Custom Other Sports Cap — Bamboo Viscose with Garment Dyeing

We build other sports cap programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Bamboo Viscose, quoted per position and per colour.
• Ultrasonic Welding — available on Bamboo Viscose, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Bamboo Viscose, quoted per position and per colour.
• Bonding Construction — available on Bamboo Viscose, quoted per position and per colour.
• Flocking — available on Bamboo Viscose, quoted per position and per colour.
• Care Label — available on Bamboo Viscose, quoted per position and per colour.
• Smocking — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — other sports cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — other sports cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — other sports cap uniforms, staff wear or resale programmes
• Construction Sites — other sports cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other sports cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.