Custom Boonie — Softshell with Satin Printed Label
We build boonie programmes from a tech pack or a physical reference sample. This Softshell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, satin printed label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Softshell |
| Decoration / finish | Satin Printed Label |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | BSCI |
What you can customise
- Custom Drawcord — available on Softshell, quoted per position and per colour.
- Chenille Embroidery — available on Softshell, quoted per position and per colour.
- Tie-Dye Wash — available on Softshell, quoted per position and per colour.
- Applique Embroidery — available on Softshell, quoted per position and per colour.
- Foil Printing — available on Softshell, quoted per position and per colour.
- Rhinestone Application — available on Softshell, quoted per position and per colour.
- Placement Printing — available on Softshell, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Softshell-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with satin printed label applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Real Estate Agencies — boonie uniforms, staff wear or resale programmes
- Dance and Ballet Schools — boonie uniforms, staff wear or resale programmes
- Corporate Merch Programs — boonie uniforms, staff wear or resale programmes
- Laboratories and Pharma — boonie uniforms, staff wear or resale programmes
- Healthcare and Hospitals — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your boonie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
