Custom Boonie — Seersucker with Embossing
We build boonie programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Seersucker |
| Decoration / finish | Embossing |
| Fabric weight | 220-260 gsm |
| Size range | Custom grading |
| Colour options | 8 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | WRAP |
What you can customise
- Ribbed Cuff and Hem — available on Seersucker, quoted per position and per colour.
- Yarn Dyeing — available on Seersucker, quoted per position and per colour.
- Care Label — available on Seersucker, quoted per position and per colour.
- Ruching — available on Seersucker, quoted per position and per colour.
- Chain Stitch Embroidery — available on Seersucker, quoted per position and per colour.
- Beading and Embroidery — available on Seersucker, quoted per position and per colour.
- Ultrasonic Welding — available on Seersucker, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Seersucker-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with embossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Streetwear Brands — boonie uniforms, staff wear or resale programmes
- Trade Shows and Exhibitions — boonie uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — boonie uniforms, staff wear or resale programmes
- Banking and Finance — boonie uniforms, staff wear or resale programmes
- Tennis Academies — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your boonie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
