Custom Boonie in Recycled Polyester (rPET) with Acid Wash for Boutique Brands

Custom Boonie — Recycled Polyester (rPET) with Acid Wash

We build boonie programmes from a tech pack or a physical reference sample. This Recycled Polyester (rPET) version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Recycled Polyester (rPET), quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Polyester (rPET), quoted per position and per colour.
• Piece Dyeing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Distressed Finish — available on Recycled Polyester (rPET), quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Polyester (rPET), quoted per position and per colour.
• Puff Printing — available on Recycled Polyester (rPET), quoted per position and per colour.
• Enzyme Wash — available on Recycled Polyester (rPET), quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Polyester (rPET)-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — boonie uniforms, staff wear or resale programmes
• Cycling and Triathlon — boonie uniforms, staff wear or resale programmes
• Banking and Finance — boonie uniforms, staff wear or resale programmes
• Spas and Salons — boonie uniforms, staff wear or resale programmes
• Sports Teams and Clubs — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.