Custom Boonie in Genuine Leather with Glow-in-the-Dark Printing for Outdoor & Workwear Programs

Custom Boonie — Genuine Leather with Glow-in-the-Dark Printing

We build boonie programmes from a tech pack or a physical reference sample. This Genuine Leather version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, glow-in-the-dark printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Genuine Leather, quoted per position and per colour.
• Padding and Wadding — available on Genuine Leather, quoted per position and per colour.
• Custom Button — available on Genuine Leather, quoted per position and per colour.
• Bonding Construction — available on Genuine Leather, quoted per position and per colour.
• Yarn Dyeing — available on Genuine Leather, quoted per position and per colour.
• Heat Transfer Printing — available on Genuine Leather, quoted per position and per colour.
• Tie-Dye Wash — available on Genuine Leather, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Genuine Leather-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with glow-in-the-dark printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — boonie uniforms, staff wear or resale programmes
• Restaurants and Cafes — boonie uniforms, staff wear or resale programmes
• Aviation and Airlines — boonie uniforms, staff wear or resale programmes
• Hospitality and Hotels — boonie uniforms, staff wear or resale programmes
• Film and TV Production — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.