Custom Boonie in Down-Proof Nylon with All-Over Sublimation for Sportswear Brands

Custom Boonie — Down-Proof Nylon with All-Over Sublimation

We build boonie programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Woven Label — available on Down-Proof Nylon, quoted per position and per colour.
• Flocking — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Drawcord — available on Down-Proof Nylon, quoted per position and per colour.
• DTF Film Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Quilting — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Electronics Assembly — boonie uniforms, staff wear or resale programmes
• Railway and Transit — boonie uniforms, staff wear or resale programmes
• Corporate Merch Programs — boonie uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — boonie uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your boonie programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.