Custom Boonie in Bamboo Cotton Blend with Chain Stitch Embroidery for Boutique Brands

Custom Boonie — Bamboo Cotton Blend with Chain Stitch Embroidery

We build boonie programmes from a tech pack or a physical reference sample. This Bamboo Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Bamboo Cotton Blend, quoted per position and per colour.
• Padding and Wadding — available on Bamboo Cotton Blend, quoted per position and per colour.
• Bonding Construction — available on Bamboo Cotton Blend, quoted per position and per colour.
• All-Over Sublimation — available on Bamboo Cotton Blend, quoted per position and per colour.
• Contrast Stitching — available on Bamboo Cotton Blend, quoted per position and per colour.
• Screen Printing — available on Bamboo Cotton Blend, quoted per position and per colour.
• Embossing — available on Bamboo Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Real Estate Agencies — boonie uniforms, staff wear or resale programmes
• Hospitality and Hotels — boonie uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — boonie uniforms, staff wear or resale programmes
• Pet Care and Grooming — boonie uniforms, staff wear or resale programmes
• Military and Tactical — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.