Custom Boonie — Rayon with DTG Digital Printing
We build boonie programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Rayon |
| Decoration / finish | DTG Digital Printing |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Chain Stitch Embroidery — available on Rayon, quoted per position and per colour.
- Quilting — available on Rayon, quoted per position and per colour.
- Seam Sealing — available on Rayon, quoted per position and per colour.
- Smocking — available on Rayon, quoted per position and per colour.
- Padding and Wadding — available on Rayon, quoted per position and per colour.
- Screen Printing — available on Rayon, quoted per position and per colour.
- Laser Cutting — available on Rayon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rayon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Surf and Swim Brands — boonie uniforms, staff wear or resale programmes
- Military and Tactical — boonie uniforms, staff wear or resale programmes
- Running and Marathon Events — boonie uniforms, staff wear or resale programmes
- Maternity and Baby Care — boonie uniforms, staff wear or resale programmes
- Spas and Salons — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your boonie programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
