Custom Boonie in Combed Cotton with Piping and Binding for Outdoor & Workwear Programs

Custom Boonie — Combed Cotton with Piping and Binding

We build boonie programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Combed Cotton, quoted per position and per colour.
• Screen Printing — available on Combed Cotton, quoted per position and per colour.
• Reflective Printing — available on Combed Cotton, quoted per position and per colour.
• Embossing — available on Combed Cotton, quoted per position and per colour.
• Debossing — available on Combed Cotton, quoted per position and per colour.
• Piping and Binding — available on Combed Cotton, quoted per position and per colour.
• Custom Button — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — boonie uniforms, staff wear or resale programmes
• Photography Studios — boonie uniforms, staff wear or resale programmes
• Restaurants and Cafes — boonie uniforms, staff wear or resale programmes
• Film and TV Production — boonie uniforms, staff wear or resale programmes
• Dance and Ballet Schools — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.