Custom Boonie in 3-Layer Waterproof Fabric with Custom Drawcord for Outdoor & Workwear Programs

Custom Boonie — 3-Layer Waterproof Fabric with Custom Drawcord

We build boonie programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Debossing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Contrast Stitching — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Sequin Work — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Custom Zip Puller — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Seam Sealing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — boonie uniforms, staff wear or resale programmes
• Esports and Gaming — boonie uniforms, staff wear or resale programmes
• Workwear and Industrial — boonie uniforms, staff wear or resale programmes
• Construction Sites — boonie uniforms, staff wear or resale programmes
• Veterinary Clinics — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.