Custom Boonie in Flame-Retardant Fabric with Bonding Construction for Promotional Campaigns

Custom Boonie — Flame-Retardant Fabric with Bonding Construction

We build boonie programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Seam Sealing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Chenille Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Snow Wash — available on Flame-Retardant Fabric, quoted per position and per colour.
• Acid Wash — available on Flame-Retardant Fabric, quoted per position and per colour.
• Shirring — available on Flame-Retardant Fabric, quoted per position and per colour.
• Tonal Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — boonie uniforms, staff wear or resale programmes
• Corporate Offices — boonie uniforms, staff wear or resale programmes
• Religious and Community — boonie uniforms, staff wear or resale programmes
• Bars and Nightclubs — boonie uniforms, staff wear or resale programmes
• Military and Tactical — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.