Custom Boonie in Moisture-Wicking Knit with Pantone Color Matching for Private Labels

Custom Boonie — Moisture-Wicking Knit with Pantone Color Matching

We build boonie programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pantone color matching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Moisture-Wicking Knit, quoted per position and per colour.
• Satin Printed Label — available on Moisture-Wicking Knit, quoted per position and per colour.
• Sequin Work — available on Moisture-Wicking Knit, quoted per position and per colour.
• Puff Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Yarn Dyeing — available on Moisture-Wicking Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pantone color matching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — boonie uniforms, staff wear or resale programmes
• Nonprofit Organizations — boonie uniforms, staff wear or resale programmes
• Religious and Community — boonie uniforms, staff wear or resale programmes
• Spas and Salons — boonie uniforms, staff wear or resale programmes
• Pet Care and Grooming — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.