Custom Boonie in Mulberry Silk with 3D Puff Embroidery for Outdoor & Workwear Programs

Custom Boonie — Mulberry Silk with 3D Puff Embroidery

We build boonie programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Reflective Printing — available on Mulberry Silk, quoted per position and per colour.
• Custom Drawcord — available on Mulberry Silk, quoted per position and per colour.
• Laser Cutting — available on Mulberry Silk, quoted per position and per colour.
• Pantone Color Matching — available on Mulberry Silk, quoted per position and per colour.
• Piping and Binding — available on Mulberry Silk, quoted per position and per colour.
• Pleating — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Veterinary Clinics — boonie uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — boonie uniforms, staff wear or resale programmes
• Pet Care and Grooming — boonie uniforms, staff wear or resale programmes
• Workwear and Industrial — boonie uniforms, staff wear or resale programmes
• Cycling and Triathlon — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.