Custom Boonie in Moisture-Wicking Knit with Flocking for Private Labels

Custom Boonie — Moisture-Wicking Knit with Flocking

We build boonie programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Moisture-Wicking Knit, quoted per position and per colour.
• Smocking — available on Moisture-Wicking Knit, quoted per position and per colour.
• Debossing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Embossing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Rhinestone Application — available on Moisture-Wicking Knit, quoted per position and per colour.
• Chenille Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Aviation and Airlines — boonie uniforms, staff wear or resale programmes
• Military and Tactical — boonie uniforms, staff wear or resale programmes
• Automotive Dealerships — boonie uniforms, staff wear or resale programmes
• Surf and Swim Brands — boonie uniforms, staff wear or resale programmes
• Photography Studios — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.