Custom Hat Bucket — Bamboo Viscose with Flat Embroidery
We build hat bucket programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Bucket |
|---|---|
| Base fabric | Bamboo Viscose |
| Decoration / finish | Flat Embroidery |
| Fabric weight | 280-320 gsm |
| Size range | S-4XL |
| Colour options | 16 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | GOTS |
What you can customise
- Tonal Embroidery — available on Bamboo Viscose, quoted per position and per colour.
- Hangtag and Packaging — available on Bamboo Viscose, quoted per position and per colour.
- Woven Label — available on Bamboo Viscose, quoted per position and per colour.
- Custom Button — available on Bamboo Viscose, quoted per position and per colour.
- Debossing — available on Bamboo Viscose, quoted per position and per colour.
- Heat Transfer Printing — available on Bamboo Viscose, quoted per position and per colour.
- Sequin Work — available on Bamboo Viscose, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Bamboo Viscose-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Food Processing — hat bucket uniforms, staff wear or resale programmes
- Theater and Performance — hat bucket uniforms, staff wear or resale programmes
- Maternity and Baby Care — hat bucket uniforms, staff wear or resale programmes
- Real Estate Agencies — hat bucket uniforms, staff wear or resale programmes
- Government and Municipal — hat bucket uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat bucket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your hat bucket programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
