Custom Hat Bucket in Slub Cotton with Woven Label for Sportswear Brands

Custom Hat Bucket — Slub Cotton with Woven Label

We build hat bucket programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Slub Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Slub Cotton, quoted per position and per colour.
• Piece Dyeing — available on Slub Cotton, quoted per position and per colour.
• Care Label — available on Slub Cotton, quoted per position and per colour.
• Ruching — available on Slub Cotton, quoted per position and per colour.
• Woven Label — available on Slub Cotton, quoted per position and per colour.
• Satin Printed Label — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with woven label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — hat bucket uniforms, staff wear or resale programmes
• Laboratories and Pharma — hat bucket uniforms, staff wear or resale programmes
• Warehousing and Logistics — hat bucket uniforms, staff wear or resale programmes
• Government and Municipal — hat bucket uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat bucket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat bucket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat bucket programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.