Custom Hat Bucket — Corduroy with Screen Printing
We build hat bucket programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Bucket |
|---|---|
| Base fabric | Corduroy |
| Decoration / finish | Screen Printing |
| Fabric weight | 140-160 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- DTF Film Printing — available on Corduroy, quoted per position and per colour.
- Pleating — available on Corduroy, quoted per position and per colour.
- Hangtag and Packaging — available on Corduroy, quoted per position and per colour.
- Laser Engraving — available on Corduroy, quoted per position and per colour.
- Distressed Finish — available on Corduroy, quoted per position and per colour.
- Garment Dyeing — available on Corduroy, quoted per position and per colour.
- Tonal Embroidery — available on Corduroy, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with screen printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Hospitality and Hotels — hat bucket uniforms, staff wear or resale programmes
- Banking and Finance — hat bucket uniforms, staff wear or resale programmes
- Sports Teams and Clubs — hat bucket uniforms, staff wear or resale programmes
- Airlines and Cruise Lines — hat bucket uniforms, staff wear or resale programmes
- Agriculture and Farming — hat bucket uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat bucket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your hat bucket programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
