Custom Hat Bucket in Slub Cotton with Yarn Dyeing for Outdoor & Workwear Programs

Custom Hat Bucket — Slub Cotton with Yarn Dyeing

We build hat bucket programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Slub Cotton, quoted per position and per colour.
• Woven Label — available on Slub Cotton, quoted per position and per colour.
• Garment Dyeing — available on Slub Cotton, quoted per position and per colour.
• Acid Wash — available on Slub Cotton, quoted per position and per colour.
• Reflective Printing — available on Slub Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Slub Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — hat bucket uniforms, staff wear or resale programmes
• Sports Teams and Clubs — hat bucket uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — hat bucket uniforms, staff wear or resale programmes
• Corporate Merch Programs — hat bucket uniforms, staff wear or resale programmes
• Automotive Dealerships — hat bucket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat bucket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your hat bucket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.